Reproduction parts vs used/nos

1960–1965 Ford & Mercury Door Seal Installation Guide (C0DZ-6220530-PR) Application This guide applies to vehicles using door seal set C0DZ-6220530-PR, including: 1960–1965 Falcon / Comet – 2 Door Sedan 1960–1965 Falcon / Comet – 2 Door Wagon 1960–1965 Ranchero 1960–1965 Sedan Delivery These vehicles use perimeter door seal mounted directly to the door shell. Proper installation is critical for wind noise reduction, water control, and correct door closing tension. Original Shop Notes 3M-8001 Glue C0DZ-6220530-PR 60-65 Falcon/Comet 2DR Sedan 60-65 Falcon/Comet 2DR Wagon 60-65 Ranchero 60-65 Sedan Delivery Installation notes: Remove old door seals Clean inside door surface Clean door seals Test fit door seals, maybe tape seals to door Put glue on door, work in sections These notes capture the core sequence used in many restoration shops when replacing early-1960s Ford door seals. Door Seal Replacement Procedure 1. Remove the Existing Door Seals Start by removing the original seals from the door. On vehicles from this era, the rubber seal is typically glued directly to the door rather than clipped or retained with molded fasteners. Over decades the adhesive hardens and the rubber may tear during removal. Work slowly along the channel and peel the seal away from the metal surface. Remaining adhesive residue or fragments of the old rubber should also be removed during this stage so the new seal can sit flat against the door. 2. Clean the Door Mounting Surface “Clean door surface.” This step is critical before any adhesive is applied. The inner perimeter flange where the seals mounts must be free of: Old adhesive Rubber residue Dirt or oil A clean mounting surface allows the adhesive to bond properly and prevents the seal from lifting later. Pay particular attention to corners and tight radius where residue tends to remain. 3. Clean the New Door Seal “Clean door seals.” Even new reproduction seals can carry mold release residue from manufacturing or dust from storage and handling. Wiping the seal before installation ensures the adhesive bonds to the rubber surface properly. This step is simple but helps prevent long-term separation between the rubber and the door. 4. Test Fit the Door Seal Before applying adhesive: “Test fit door seals, maybe tape seals to door.” Dry fitting the seal verifies: Correct orientation of the molded corners Proper length around the perimeter Alignment with the door flange Many restorers temporarily secure the seal with masking tape during this step. Taping allows you to check how the seal sits around the entire perimeter before committing to adhesive. If the seal appears twisted or stretched, reposition it during the test fit rather than after glue has been applied. 5. Apply Adhesive in Sections “Put glue on door, work in sections.” Using 3M-8001 adhesive, apply glue to the door flange where the seal will sit. Rather than coating the entire perimeter at once, work in manageable sections. Installing in sections helps: Maintain correct seal alignment Prevent adhesive from setting before placement Allow the rubber to seat evenly along the channel Press the seals firmly into place as each section is installed, ensuring the molded lip follows the door contour. Continue this process around the door perimeter until the entire seal is secured. Why Section Installation Matters Early Ford door seals are molded to follow the door perimeter precisely. Installing the seal gradually allows the rubber to settle into the correct position while adhesive is still workable. Attempting to glue the entire perimeter at once often results in: Misalignment at corners Excess adhesive squeeze-out Seal tension that causes doors to sit high Working in stages helps maintain proper positioning and factory-style fitment. When Door Seal Replacement Is Necessary Door seals commonly requires replacement when you encounter: Wind noise while driving Water intrusion during rain Hardened or cracked rubber Missing or deteriorated seal sections These symptoms are typical on vehicles where the original rubber has aged for decades.   Fitment Reminder Door seal configuration can vary by body style and model year. Confirm vehicle body type and model year before ordering replacement seals. Explore our full selection of classic Ford door seals and restoration rubber components to support proper body sealing and factory-correct restoration.

The evolution of the early Ford generator is a fascinating journey through the annals of automotive history, showcasing Ford's pioneering role in electrical system innovation. From the early 1900s to the 1950s, Ford generators underwent significant transformations in design and output, reflecting the increasing electrical demands of automobiles. 1920s: The Birth of the Ford Generator In the 1920s, Ford transitioned from the magneto system to actual generators. These early generators, used in models like the Model T, were a leap forward in automotive electrical systems. They typically produced about 6-8 volts and 10-15 amperes. This was a modest output, but it marked a significant improvement over the earlier systems, providing more reliable power for lighting and ignition. 1930s: Advancements in Power Output By the 1930s, as vehicles incorporated more electrical components, classic Ford generators evolved to meet these new demands. The output increased to approximately 12 volts, with the current rising to around 30-40 amperes. This improvement was crucial in powering additional features like radios and heaters, which were becoming standard in vehicles. 1940s: Post-War Technological Growth Post-World War II, the 1940s saw further advancements in Ford generators. The output stabilized around 12 volts, but the current capabilities expanded, reaching up to 40-50 amperes. This era's generators were more efficient and reliable, reflecting technological advancements and the growing complexity of automotive electrical systems. 1950s: The Peak of Generator Technology The 1950s represented the peak of generator technology before the transition to alternators. Ford generators during this decade were robust, producing 12 volts and capable of up to 50-60 amperes. This increased capacity was essential for powering more sophisticated electrical systems, including advanced lighting, climate control, and entertainment systems. In conclusion, the evolution of the early Ford generator from the 1920s to the 1950s is a testament to Ford's innovation in automotive technology. Each decade brought significant improvements in output and reliability, mirroring the evolution of automobiles themselves. From the humble beginnings of powering basic vehicle functions to meeting the demands of more complex and luxurious features, Ford generators played a crucial role in the advancement of automotive electrical systems.

Flathead V8 Water Pump & Mount Service Guide1937–1948 Ford Passenger Car | 1939–1948 Mercury V8 Servicing the cooling system on a 1937–1948 Ford passenger car or 1939–1948 Mercury V8 requires more than just swapping a part. The flathead platform integrates the water pumps, front engine mounts, and cooling hoses in a way that makes access and sequencing important. Whether you’re replacing water pumps, water pump bolts, or addressing motor mounts at the same time, the process benefits from a clear plan. The parts referenced here include: 78-8501-PR – Water Pumps 78-8501-HK – Water Pump Bolts 78-6038-BDK – Motor Mounts These components are commonly serviced together on 37–48 Ford and 39–48 Mercury V8 applications due to their physical proximity and shared mounting areas. Why These Systems Overlap On these flathead V8 engines, the water pumps mount at the front of the block and are positioned near the front motor mount assembly. In many cases, removing the pumps requires relieving load from the mounts. Aging rubber mounts can sag over time, changing engine position slightly and complicating pump removal or installation. Addressing motor mounts during cooling system service can help maintain proper engine alignment. Fitment may vary slightly by model year or chassis configuration. Always confirm application for Ford passenger car versus Mercury V8 before ordering parts. Give us a call or email and we will answer your questions! Basic Removal Sequence A structured approach reduces stress on hardware and surrounding components: Drain CoolantBegin by fully draining the cooling system. Open the radiator petcock and, if equipped, block drains to remove as much coolant as possible. Remove Radiator Hoses (Upper and Lower)Disconnect both hoses from the radiator and water pump outlets. Inspect hose condition during removal. Loosen Motor Mount BoltsThe front motor mount assembly may need to be loosened to allow slight engine movement. Do not fully remove the mount until the engine is properly supported. Support the EngineCarefully jack up the engine using a wood block under the oil pan. The wood block helps distribute load. Raise only enough to relieve tension from the mounts. Remove All Eight Water Pump BoltsEach pump is secured with multiple bolts. Remove all mounting hardware evenly to prevent binding. The water pump bolt kit (78-8501-HK) ensures proper hardware replacement if originals are corroded or worn. *PRO TIP there is a bolt in each of the lower water pump outlets. Once the bolts are removed, the water pumps (78-8501-PR) can be removed from the block. Surfaces should be cleaned thoroughly before re-installation. Motor Mount Considerations The motor mount kit (78-6038-BDK) supports the engine’s front weight and isolates vibration from the frame. When mounts are deteriorated, engine position may shift slightly. Replacing mounts during water pump service is practical because access is already established and the engine is supported. Fitment should always be verified for specific Ford passenger car or Mercury V8 applications within the 1937–1948 and 1939–1948 ranges. Restoration-Focused Approach Flathead cooling system service is straightforward when handled methodically. These engines were designed for serviceability, but age introduces corrosion, hardware fatigue, and rubber deterioration. Replacing water pumps, water pump bolts, and motor mounts as a coordinated service helps maintain structural alignment and cooling integrity. Taking the time to follow proper removal steps protects original components and ensures the flathead V8 continues operating as intended. View our full selection of Flathead V8 Water Pumps and Cooling Components.